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Sealing the joints of flexible ducts in air conditioners and heaters is crucial for ensuring energy efficiency, proper airflow, and minimizing air leaks. Here are some steps to achieve effective sealing:

  1. Use Proper Tape: Use UL 181-rated duct tape or mastic sealant specifically designed for HVAC systems. Regular duct tape is not suitable as it tends to deteriorate over time.

  2. Clean the Surface: Before applying the sealing material, make sure the surfaces of the joints are clean and free from dust and debris. Use a damp cloth to wipe them down if necessary.

  3. Apply Mastic Sealant: Mastic is a thick adhesive material that works well for sealing duct joints. Use a paintbrush or gloved hands to spread the mastic over the joint evenly.

  4. Use Foil Tape: For an extra layer of security, consider using foil tape in addition to mastic. Foil tape is durable and resists temperature changes, making it suitable for HVAC applications.

  5. Secure with Clamps: After applying mastic and/or foil tape, use metal clamps or zip ties to hold the joints together tightly. This will ensure a strong and lasting seal.

  6. Insulate Exposed Ducts: In addition to sealing the joints, consider insulating any exposed ducts to prevent energy loss and condensation issues.

  7. Perform a Visual Inspection: After sealing, inspect the joints visually to ensure there are no gaps or openings that could compromise the integrity of the seal.

  8. Professional Inspection: If you're unsure about the sealing process or have a complex HVAC system, it's advisable to seek assistance from a professional HVAC technician. They can ensure that the sealing is done correctly and identify any other areas that may require attention.

Remember that proper sealing not only improves energy efficiency but also helps maintain indoor air quality and reduces the strain on the HVAC system, leading to lower maintenance costs in the long run.

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