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Repairing a broken belt on a split system air conditioner typically involves the following steps. However, please note that working with air conditioning systems can be dangerous and requires technical expertise. If you're not familiar with HVAC systems, it's best to seek professional assistance from a qualified technician. The following steps are for informational purposes only:

  1. Turn off the power: Before attempting any repair work, ensure that the power to the air conditioner is turned off. This will prevent any risk of electric shock while working on the unit.

  2. Access the air handler unit: In a split system air conditioner, the air handler is located inside the indoor unit (often mounted on the wall or ceiling). Remove any covers or access panels to reach the belt area.

  3. Inspect the broken belt: Locate the broken belt and carefully inspect it for any signs of wear, damage, or misalignment. Take note of its size and specifications, as you'll need to replace it with a matching belt.

  4. Obtain a replacement belt: Purchase a new belt that matches the specifications of the old one. Belts are usually available at HVAC supply stores or online.

  5. Loosen the motor or pulley: The belt connects the motor and the blower/fan assembly. To replace the belt, you'll need to loosen the motor or pulley to create enough slack to remove the old belt and install the new one.

  6. Remove the broken belt: Carefully detach the broken belt from the motor and the blower/fan assembly. Take note of the belt's routing and how it wraps around the pulleys.

  7. Install the new belt: Route the new belt around the motor pulley and the blower/fan pulley according to the correct path you observed during removal. Make sure it fits snugly and is properly aligned.

  8. Adjust tension: Once the new belt is in place, tighten the motor or pulley to create the right amount of tension on the belt. The proper tension is essential for efficient and safe operation.

  9. Test the unit: After completing the repair, turn on the power to the air conditioner and test its operation. Ensure that the blower/fan spins smoothly and that the air conditioner is cooling properly.

  10. Replace covers and panels: Once you've verified that the repair was successful, reattach any removed covers or access panels to the air handler unit.

Remember, working with air conditioning systems can be complicated, and improper handling could lead to further damage or pose safety risks. If you are unsure or uncomfortable with the repair process, it's best to call a licensed HVAC technician to handle the repair for you. They have the necessary training and equipment to complete the job safely and efficiently.

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