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Repairing a broken belt on a split system air conditioner can be a challenging task and might require some technical knowledge and experience. If you are not familiar with HVAC systems or do not feel confident in handling such repairs, it's best to contact a professional HVAC technician to avoid causing further damage or voiding any warranties. However, if you have experience and feel comfortable working with HVAC systems, here are general steps to repair a broken belt:

  1. Safety first: Before attempting any repair, turn off the power supply to the air conditioner at the circuit breaker or disconnect switch to ensure your safety.

  2. Access the air handler unit: In a split system air conditioner, the indoor unit is the air handler, which houses the blower fan and the broken belt. You'll need to access the air handler by removing its cover or access panel. This step might vary depending on the specific model of your air conditioner, so consult the manufacturer's manual for guidance.

  3. Inspect the belt: Once you have access to the air handler, inspect the broken belt for any signs of wear, damage, or looseness. Make sure to identify the correct size and type of belt required for replacement.

  4. Remove the broken belt: Loosen the tension on the belt tensioner or motor pulley to release the tension on the broken belt. Then, carefully remove the broken belt from the pulleys and the blower fan.

  5. Install the new belt: Carefully place the new belt over the pulleys and the blower fan, following the correct routing as indicated in the user manual or a diagram on the unit.

  6. Adjust tension: Apply appropriate tension to the new belt by adjusting the tensioner or motor pulley. A properly tensioned belt is essential for efficient operation and to prevent future issues.

  7. Test the system: Before putting the air handler cover or access panel back in place, turn on the power supply and test the air conditioner to ensure the belt is running smoothly and without any unusual noises.

  8. Replace the cover: Once you have verified that the air conditioner is working correctly, reattach the air handler cover or access panel.

Again, it's essential to emphasize that repairing an air conditioner can be complex and potentially hazardous. If you are uncertain about any step in the process, it's best to contact a licensed HVAC technician who can properly diagnose and repair the issue, ensuring the system is safe and working efficiently.

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